Milling

Milling

CNC Machining & Manual Mill Services

At POL-TECH Machining, our milling services are designed to meet the highest standards of precision and versatility. With a focus on complex aerospace and power generation gas turbine components, we excel in machining exotic materials with unmatched accuracy. Our facility is equipped with advanced CNC mills and manual milling machines, allowing us to cater to a wide range of manufacturing needs, from prototypes to high-volume production.

CNC Milling Services

Our CNC milling capabilities are a cornerstone of our operations, featuring state-of-the-art equipment that ensures precision and efficiency in every project.

Advanced Equipment

We utilize cutting-edge CNC mills, including the Haas VF3SSYT, VF3SS, and VF3D—all 5-axis capable—alongside the Mazak VMP-800 and Feeler FJV-250, which is 4-axis capable. This diverse array of machinery allows us to handle complex geometries and intricate designs with ease.

Multi-Axis Machining

Our 3, 4, and 5-axis CNC milling capabilities enable us to produce highly complex parts with minimal setups, enhancing precision and reducing lead times.

Precision Tolerances

We achieve tolerances as tight as 0.001" in stainless steels and super-alloys, ensuring that every component meets exact specifications.

Material Expertise

Specializing in high-temperature nickel-based superalloys, we have the expertise needed to work with challenging materials that require specialized handling.

Job Shop and Prototype Milling Solutions

Our advanced milling capabilities are well-suited for job shop work and prototype creation:

Multi-Axis Machining

Our 3, 4, and 5-axis CNC mills allow for complex prototype geometries.

CAD/CAM Integration

We can work directly from your 3D models to create accurate prototypes.

Scalability

From single prototype parts to small production runs, we adjust our processes to meet your needs.

Material Expertise

Our experience with challenging materials ensures we can mill your prototype in the exact alloy required for testing or proof of concept.

CNC Milling Capabilities

Complex contouring

Pocketing

Profiling

Drilling

Tapping

Thread milling

Manual Milling Services

While our CNC capabilities provide precision for complex parts, our manual milling services offer flexibility for simpler components and custom projects. Our experienced machinists leverage manual mills for tasks that benefit from hands-on craftsmanship and quick adjustments.

Advantages of Manual Milling Services

Cost-Effective Solutions

Ideal for small batch production or one-off prototypes where CNC setup costs might not be justified.

Quick Turnaround

Perfect for projects requiring rapid execution without the need for extensive programming.

Customization

Our skilled machinists can make real-time adjustments to meet specific project requirements.

Manual Milling Capabilities

Surface milling

Slotting

Keyway cutting

Angular cuts

Our Expertise

At POL-TECH Machining, we specialize in the machining of complex aerospace and power generation gas turbine components in exotic materials. Our advanced capabilities and skilled workforce allow us to meet the most demanding manufacturing challenges in the industry.

Key Capabilities:

  • Precision Machining: We can hold tolerances of 0.001" or tighter in stainless steels and super-alloys, ensuring the highest level of accuracy for critical components.
  • Material Expertise: Our experience with exotic materials, including high-temperature superalloys, sets us apart in the industry.
  • Versatile Production: From prototype to high volume production, we have the capability to handle all your machining needs.
  • Skilled Workforce: Our staff of highly skilled machinists are trained to deal with unique challenges, ensuring quality results for even the most complex parts.

These capabilities make POL-TECH Machining an ideal partner for industries requiring high-precision, complex components made from challenging materials.

CNC Mills

Make Model Machine X-AXIS TRAVEL Y-AXIS TRAVEL Z-AXIS TRAVEL A-AXIS ROTATION B AXIS ROTATION
Feeler FJV-250 4 AXIS CNC MILL 40" 20" 18" 360°
Mazak VMP 800 4 AXIS CNC MILL 32" 20" 20" 360°
Haas VF3 5 AXIS CNC MILL 40" 25" 20" ±120° 360°
Haas VF3SS 5 AXIS CNC MILL 40" 25" 20" ±120° 360°
Haas VF3SSYT 5 AXIS CNC MILL 40" 26" 25" ±120° 360°

Quality Assurance

Quality is at the core of our operations at POL-TECH Machining. Our ISO 9001 certification reflects our commitment to maintaining stringent quality control measures. Every component undergoes meticulous inspection in our climate-controlled metrology lab equipped with advanced measuring technology.

Why Choose POL-TECH for Your Milling Needs?

  • 01Expertise in Complex Materials

    Specialization in high-temperature superalloys.

  • 02Cutting-Edge Technology

    A blend of advanced CNC machines and traditional manual mills.

  • 03Precision and Accuracy

    Consistently achieving tight tolerances for critical applications.

  • 04Flexibility

    Capable of handling both small-scale prototypes and large production runs.

  • 05Comprehensive Solutions

    Offering additional services like turning and EDM for complete project solutions.

Contact Us

At POL-TECH Machining, we transform your concepts into reality with precision milling solutions tailored to your specific needs. Contact us today to learn how our milling services can enhance your next project.

POL-TECH Machining LLC
130 Fort Shoals Road
Woodruff, SC USA 29388
sales@pol-techmachining.com
864-476-0404

Request A Quote

Complete control over products allows us to ensure our customers receive the best quality prices and service. We take great pride in everything that we do in our factory.

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